exposure machine

PCB Exposure Machine — UV LED & LDI Direct Imaging Solutions

⚡ Quick Answer
A PCB exposure machine uses UV light or laser to transfer circuit and solder mask patterns onto photoresist-coated boards. The three main types are (1) UV mercury lamp exposure — traditional, low cost, ~50μm; (2) UV LED exposure — 20,000-hour lifespan, 70% energy savings, 365-420nm, with 4-CCD or 8-CCD alignment for solder mask; (3) LDI (Laser Direct Imaging) — filmless, 14,000 dpi / ±12μm alignment, 5-6 panels/min, ideal for HDI, 5G substrate, and fine-pitch solder mask. View LDI machine →

Industry-leading UV LED exposure machines and LED exposure units for precision PCB manufacturing. Our equipment features advanced CCD alignment technology for perfect solder mask exposure and double-sided PCB processing. For HDI and fine-line PCB production, we also offer the GE-DI8563-100ZH12 LDI (Laser Direct Imaging) exposure machine — 14,000 dpi resolution, 12 DI lenses, 1,632 W hybrid-wavelength UV laser, 5-6 panels/min inline throughput. Trusted by manufacturers worldwide since 2003.

Why Choose Our PCB Exposure Machines?

As a professional PCB exposure machine manufacturer in China, Golden Eagle offers cutting-edge UV LED exposure technology designed for high-resolution circuit board production. Our machines deliver superior performance for inner layer, outer layer, and solder mask exposure applications.

High Resolution Exposure

Achieve precision down to 50μm for intricate circuit patterns with our advanced UV LED exposure systems. Perfect for complex PCB designs.

UV LED Technology

Energy-efficient LED exposure units with up to 20,000 hours lifespan and 70% less energy consumption compared to traditional mercury lamps.

CCD Alignment System

Precision CCD alignment exposure machines ensure perfect registration with ±5μm accuracy for multi-layer PCB production.

Double-Sided Exposure

Simultaneous double-sided exposure capabilities increase productivity to 5-6 panels per minute for circuit production.

Vacuum System

High-quality vacuum exposure units ensure consistent light contact for uniform exposure quality across the entire work area.

Industrial Build Quality

Robust construction designed for demanding industrial environments with minimal maintenance requirements and maximum uptime.

LDI Laser Direct Imaging FILMLESS

14,000 dpi resolution with 12 parallel DI lenses & 1,632 W hybrid UV laser — 5-6 panels/min inline throughput, no phototool film, no film distortion. Perfect for HDI PCB, 5G substrate, and high-mix production. View GE-DI8563-100ZH12 LDI →

Laser Direct Imaging (LDI) — Filmless PCB Exposure

For HDI, fine-line PCB, and high-volume solder mask production, LDI writes patterns directly from Gerber/ODB++ — no film, no alignment drift, no per-product film cost. The GE-DI8563-100ZH12 delivers 14,000 dpi / 12 DI lenses / 1,632 W / 5-6 panels/min.

LDI vs UV + Film

Item UV + Film GE-DI8563 LDI
PhototoolYes (film)No — Gerber / ODB++
Alignment± 25–50 μm± 12 μm
ChangeoverNew film (days)Load file (seconds)
Recurring costFilm + reworkLaser only

Our PCB Exposure Machine Product Lineup

Explore our comprehensive range of LED exposure machines designed for various PCB manufacturing applications, from prototype production to high-volume industrial manufacturing.

GE-DI8563-100ZH12 LDI Exposure Machine (Laser Direct Imaging)

  • Model: GE-DI8563-100ZH12
  • Optical Resolution: 14,000 dpi (~1.81μm)
  • Bridge > 75μm | Opening > 100μm (25μm dry film)
  • Alignment: ±12μm | Precision: ±2μm
  • Production size: 300×300 - 630×830 mm
  • Throughput: 5-6 panels/min (inline) | 10 sec/side
  • 12 DI lenses · 1,632 W hybrid UV laser
  • Gerber 274X / 274D / ODB++

Semi-automatic filmless laser direct imaging for fine-pitch solder mask, HDI, and 5G substrate. 12 parallel DI lenses with 1,632 W hybrid UV laser eliminate phototool film cost and distortion. EXW Beijing quotation available.

► Watch working video   USD 450,000

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UV LED PCB Exposure Machine

  • Model: GE-UV700
  • Exposure Area: 1060×700mm
  • Resolution: 50μm
  • Circuit Production Capacity: 5-6 panels per minute
  • Solder Mask Production Capacity: 2-3 panels per minute
  • Dimensions: 2700×1630×1750mm

This double-sided UV LED exposure machine is engineered for mass production of various PCB types including dry film, wet film, inner layer and outer layer applications. Featuring advanced light uniformity technology and precise vacuum systems.

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PCB exposure machine GE-4CCD-LED6070: 4 CCD alignment, 600x700mm, 50 micron resolution, solder mask

Semi Automatic 4 CCD Alignment LED Solder Mask Exposure Machine

  • Model: GE-4CCD-LED6070
  • Exposure area:600*700mm
  • Resolution:2.0 mil
  • Circuit Production Capacity: 5-6 panels per minute
  • Solder Mask Production Capacity: 2-3 panels per minute
  • Dimension(L*W*H):2760*1740*2040mm  

Double-sided simultaneous exposure,high-precision optical system LED parallel cold light source ; high resolution 2.0 mil;4 CCD adopts high-resolution visual alignment system to automatically learn to check aligment;

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PCB exposure machine GE-8CCD-LED6070: 8 CCD alignment, 600x700mm, 50 micron resolution, double-sided

8 CCD Alignment LED Exposure Machine

  • Model: GE-8CCD-LED6070
  • Exposure area:600*700mm
  • Resolution:2.0 mil
  • Circuit Production Capacity: 5-6 panels per minute
  • Solder Mask Production Capacity: 2-3 panels per minute
  • Dimension(L*W*H):2860*1740*2040mm  

double-sided simultaneous exposure with high output,capacity 2-3 PCS/Min;High precision optical system,LED parallel cold light source whose multi-wave ratio can be independently adjusted;8 CCD adopts high-resolution visual alignment system to automatically learn to check alignment;

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PCB exposure machine GE-LED1200: LED exposure unit 1300x1600mm with integrated drying cabinet

UV LED Exposure Unit for Screen Printing

  • Model Number:GE-LED1200
  • Table size: 1300*1600mm
  • Vacuum Pressure System
  • Power:1KW/220V/50Hz
  • light source: 365-420nm LED cold light source
  • LED UV light source is a kind of light emitting diode, which has the characteristics of light stability, uniformity and long service life.

Integrated LED photolithography exposure and curing system for streamlined PCB manufacturing, delivering precise pattern transfer and efficient solder mask processing in a single automated workflow.

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PCB exposure machine GE-LED1400: LED UV exposure, single-sided, 1800x1400mm, Taiwan LED chip

LED UV exposure machine single side

  • Model Number:GE-LED1400
  • Table size: 1800*1400mm
  • Vacuum Pressure System
  • Power:1KW/220V/50Hz
  • light source: Taiwan LED chip
  • LED UV light source is a kind of light emitting diode, which has the characteristics of light stability, uniformity and long service life.

The ‌Single-Sided LED Exposure Machine‌ is an advanced photolithography system designed specifically for high-precision pattern transfer onto photosensitive substrates (such as dry film or liquid photoresist) coated on one side of flat panels. It utilizes high-intensity, collimated UV LED arrays as its illumination source.

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PCB exposure machine GE-B2: offset plate UV exposure, 800x1000mm working size, vacuum pressure

Single face UV Exposure Machine

  • Model Number:GE-B2
  • Working size: 800*1000mm
  • Outsize: 1100*1100*1200mm
  • Vacuum Pressure System
  • Windy Cooling System
  • This Offset Plate Exposure Machine have electric shutter control system to operate conveniently and quickly; Wind cooling system to working continue and long times;

The ‌Single-Face UV Exposure Machine‌ is a precision photolithography system utilizing high-intensity UV light to transfer circuit patterns onto photosensitive substrates (like PCB laminates) coated on one side, featuring UV lamps, vacuum frame alignment, and energy control for consistent results. ‌Applications:‌ Primarily used in manufacturing single-sided printed circuit boards (PCBs), flexible circuits, labels, signs and electronic components requiring high-resolution one-sided patterning.

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PCB exposure machine GE-B650: double-sided UV exposure, 650x850mm, vacuum + cooling system

Double Side UV Exposure Machine

  • Model Number:GE-B650
  • Working size: 650*850mm
  • Outsize: 2200*1430*1750mm  
  • Vacuum Pressure System
  • Windy Cooling System
  • This machine is suitable for double-sided exposure of metal plate, metal crafts, etching and cutting process.

Compact industrial system (650×850mm work area) for dual-sided UV exposure, featuring vacuum pressure and cooling systems. Ensures precise pattern transfer on both sides of metal plates, PCBs, and etched crafts. Ideal for high-accuracy applications in electronics, metalworking, and decorative industries.

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Scanning Double side UV LED Exposure Machine

  • Model: GE-UV5000
  • Exposure area:5000*1200mm
  • Resolution:50um
  • Dimension(L*W*H):6500*1630*1750mm 
  • weight:3000kgs
  • Scanning exposure mode, more uniform light energy, do not need to repeatedly lift machine operation, convenient, fast, safe.Double-sided exposure machine.

Industrial-grade system with 5000×1200mm exposure area and 50μm resolution. Features scanning exposure mode for uniform energy distribution and efficient double-sided processing. Ideal for large-format PCBs,Aluminum LED, display panels, and precision metal etching.

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PCB exposure machine GE-B48: large screen printing plate vacuum exposure, 1500x3000mm

Large Screen Printing Exposure Machine

  • Model:GE-B48
  • Maximum Exposure size:1500*3000mm
  • Exposure type: Single side
  • Dimension(L*W*H):1600*3200*1200mm
  • Large size Screen Printing Plate Vacuum Exposure Machine Exposure area is 1500*3000mm ,non-standard product can be tailor-made by your requirements.The position of the exposing lamp can be freely adjusted in accordance to the printing frame sizes.

‌Large Format Screen Printing Plate Vacuum Exposure Machine. Industrial-grade single-side exposure system with 1500×3000mm working area, customizable for non-standard sizes. Adjustable UV lamp positioning ensures precision for screen printing plates, embossing plates, stainless steel decorative panels, and architectural metal etching applications.

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Looking for screen printing exposure units? We also offer vacuum exposure units designed specifically for screen printing applications. View our screen printing exposure machines →

Applications of PCB Exposure Machines

Our LED exposure units and PCB exposure equipment serve a wide range of applications in electronics manufacturing and metal processing industries.

Inner Layer Processing

Creating circuit patterns on individual PCB layers with precision up to 50μm for multi-layer board production.

Outer Layer Imaging

Transferring patterns to outer copper layers with ±5μm accuracy for precise circuit definition.

Solder Mask Exposure

Applying protective coatings with precise openings for component placement using LED UV technology.

Legend Printing

Adding component identification markings with high resolution for easy assembly and inspection.

Flexible Circuits

Specialized exposure for flexible PCB materials requiring specific wavelength control and precision.

Screen Printing

Large format exposure for screen printing plates, embossing plates, and decorative panels.

Metal Etching & Printing Applications

Decorative Surface Patterning

Intricate designs onto jewelry, cutlery, and luxury goods through photoresist exposure.

Precision Component Manufacturing

Micro-patterns on surgical tools, aerospace parts, and watch components.

Filter Mesh Processing

High-resolution micro-patterns on metal sheet for filtration applications.

UV LED vs Traditional Mercury Exposure: Which is Better?

Modern LED exposure machines offer significant advantages over traditional mercury vapor lamps. Here's a comprehensive comparison to help you make an informed decision.

Feature UV LED Exposure Machine Mercury Vapor Exposure
Lifespan Up to 20,000 hours 1,000-2,000 hours
Energy Consumption 70% less than mercury High power consumption
Warm-up Time Instant on/off 5-15 minutes warm-up
Light Consistency Consistent output over lifetime Degrades over time
Wavelength Control Precise 365-420nm selection Fixed broad spectrum
Environmental Impact No mercury, eco-friendly Contains hazardous mercury
Heat Generation Minimal heat output Significant heat
Operating Costs Lower long-term costs Higher maintenance costs

Recommendation: For new PCB manufacturing setups, we strongly recommend UV LED exposure machines due to their lower operating costs, better precision control, and environmental benefits. The initial investment is quickly offset by energy savings and reduced maintenance.

Frequently Asked Questions About PCB Exposure Machines

1. What is a PCB exposure machine used for?+
A PCB exposure machine is essential equipment in printed circuit board manufacturing. It uses UV light or laser to transfer circuit patterns from photomasks (or directly from digital files) onto photosensitive-coated boards. It is critical for inner layer processing, outer layer imaging, solder mask exposure, and legend printing.
2. What are the advantages of UV LED exposure machines over traditional mercury lamps?+
UV LED exposure machines offer 5 major advantages over mercury lamps: (1) 20,000-hour LED lifespan vs 1,000-hour mercury lamp; (2) 70% lower energy consumption; (3) instant on/off, no warm-up; (4) consistent light output; (5) mercury-free, eco-friendly. LED systems also provide precise wavelength control (365-420nm) for solder mask exposure.
3. What is CCD alignment in exposure machines?+
CCD alignment uses high-resolution camera systems to automatically detect and correct alignment between circuit layers during exposure. It ensures precise registration critical for multi-layer PCB production. Golden Eagle machines feature 4-CCD systems (GE-4CCD-LED6070) for solder mask and 8-CCD systems (GE-8CCD-LED6070) for higher-precision circuit exposure.
4. What is the difference between UV LED exposure and LDI (Laser Direct Imaging)?+
UV LED exposure uses a glass phototool (film) that is aligned against photoresist, while LDI removes the film and writes the pattern directly using a computer-controlled laser. LDI delivers: higher alignment accuracy (±12μm vs ±25-50μm), finer resolution (14,000 dpi vs 50μm), faster product changeover (seconds vs days), and no recurring film cost. UV LED is more cost-effective for low-precision low-mix production; LDI is required for HDI, 5G substrate, and fine-pitch solder mask.
5. What exposure area sizes are available for LED exposure units?+
Golden Eagle offers LED exposure units in 5 size categories: compact units (500×600mm), standard production models (600×700mm GE-4CCD-LED6070 / GE-8CCD-LED6070, 1060×700mm GE-UV700), large format (1300×1600mm GE-LED1200, 1800×1400mm GE-LED1400), and industrial-scale scanning exposure (5000×1200mm GE-UV5000). Custom sizes are available.
6. Can exposure machines handle double-sided PCB exposure?+
Yes. Golden Eagle UV LED exposure machines support double-sided exposure for simultaneous processing of both PCB surfaces. The GE-UV700 produces 5-6 panels per minute for circuit exposure and 2-3 panels per minute for solder mask. Dual-side exposure ensures perfect alignment between top and bottom layers, critical for multi-layer PCB production.
7. What is the difference between solder mask and circuit exposure?+
Circuit exposure transfers conductive patterns onto copper layers, requiring 50μm or finer resolution for fine-line PCBs. Solder mask exposure applies the green protective coating with precise openings for component pads, typically using a different UV wavelength (365-405nm). The GE-DI8563-100ZH12 LDI achieves >75μm bridge and >100μm opening at 25μm dry film for fine-pitch solder mask.
8. How much does a PCB exposure machine cost?+
PCB exposure machine prices vary by type: small UV LED screen-printing units start at USD 8,000-15,000 EXW; standard double-sided UV LED exposure machines (GE-UV700) USD 25,000-50,000 EXW; 4-CCD/8-CCD alignment exposure USD 60,000-120,000 EXW; industrial scanning exposure (GE-UV5000) USD 150,000-250,000 EXW; LDI Laser Direct Imaging (GE-DI8563-100ZH12 with 12 DI lenses) USD 850,000-1,200,000 EXW Beijing. All include 12-month warranty and on-site installation.
9. What is the best PCB exposure machine for HDI production?+
For HDI (High Density Interconnect) PCB production, we recommend the GE-DI8563-100ZH12 LDI (Laser Direct Imaging) machine. It delivers 14,000 dpi optical resolution (±2μm positioning precision), 12 parallel DI lenses with 1,632W hybrid-wavelength UV laser, ±12μm alignment accuracy, and 5-6 panels per minute inline throughput. Suitable for HDI, 5G substrate, IC substrate, and fine-pitch solder mask production.
10. How long does it take to install a PCB exposure machine?+
Installation and commissioning times: small UV LED screen-printing units 1-2 days; standard UV LED exposure 3-5 days including operator training; 4-CCD/8-CCD machines 5-7 days; large-format scanning (GE-UV5000) 7-10 days; LDI machines (GE-DI8563) 14-21 days including cleanroom preparation, alignment calibration, and operator training. The buyer covers round-trip airfare, local lodging, and meals for our engineers.
11. What cleanroom and utility conditions are required?+
UV LED exposure machines require a yellow-light room (Class 10,000 cleanroom recommended), 20-25°C, 40-60% RH, 3-phase 380VAC power, and 6-7 kg/cm² compressed air. LDI machines have stricter requirements: 22±2°C, 55±5% RH, Class 10,000 cleanroom, 380VAC 3-phase 5-wire 30 KVA, compressed air 500 L/min, and chilled water 7-12°C at 70 L/min (2 separate circuits). Golden Eagle provides a complete utility checklist before delivery.
12. Do you offer installation and training outside China?+
Yes. Golden Eagle has installed PCB exposure machines in over 30 countries including USA, India, Vietnam, Thailand, Malaysia, Philippines, Iran, Egypt, Turkey, Russia, Germany, UK, Netherlands, Canada, Brazil, and across Africa and the Middle East. We provide on-site installation, commissioning, and 5-7 working days of operator training. The buyer covers round-trip airfare, local lodging, meals, and ground transport. Remote video commissioning is available for simple machines.
13. What is the warranty and lead time?+
Standard warranty is 12 months from installation and acceptance, or 15 months from shipment (whichever comes first). Lead times: UV LED screen-printing units 7-15 days; standard UV LED 20-30 days; 4-CCD/8-CCD 30-45 days; scanning exposure (GE-UV5000) 45-60 days; LDI (GE-DI8563-100ZH12) ~60 days. Payment terms: 30% T/T deposit, 60% T/T before shipment after FAT video approval, 10% T/T within 7 days after acceptance.
14. Can exposure machines be used for flexible PCB (FPC) and polyimide materials?+
Yes. Golden Eagle UV LED exposure machines are widely used for flexible PCB (FPC) and polyimide (PI) materials in smartphone flex cables, foldable screen hinges, and wearable electronics. The LED wavelength (365-420nm) is well-matched to standard dry film and liquid photoresist. For fine-pitch FPC, we recommend the 4-CCD alignment system (GE-4CCD-LED6070) or the LDI machine (GE-DI8563) for sub-100μm line/space.
15. How can I get a quotation?+
To get a quotation, email etchmachinery@163.com or WhatsApp +86 15010608128 with: (1) PCB type (rigid / flex / HDI / substrate), (2) max panel size, (3) target throughput (panels per day or hour), (4) required resolution (50μm UV LED or finer LDI), (5) alignment tolerance, (6) preferred exposure type (UV LED / CCD / scanning / LDI), and (7) destination country. We typically reply within 24 hours with a Proforma Invoice (PI) including EXW price, lead time, payment terms, and warranty.

Premium PCB Exposure Machines for Precision Circuit Board Manufacturing

Golden Eagle offers cutting-edge PCB exposure machines designed for high-resolution circuit board production. Our UV LED exposure systems deliver superior performance for inner layer, outer layer, and solder mask applications. With features like CCD automatic alignment, high vacuum systems, and precise light control, our exposure machines ensure exceptional accuracy and repeatability in PCB manufacturing.

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PCB Exposure Technology Explained

PCB exposure machines are essential equipment in the printed circuit board manufacturing process. Using UV light technology, these machines transfer circuit patterns from photomasks onto photosensitive-coated boards. The precision of this process directly impacts the quality and functionality of the final PCB.

Key Features of Modern Exposure Systems:

Today's advanced exposure machines incorporate UV LED technology that offers significant advantages over traditional mercury vapor lamps. LED systems provide consistent light output, longer lifespan (up to 20,000 hours), reduced energy consumption (up to 70% less), and instant on/off capability. The most sophisticated machines feature CCD automatic alignment systems that ensure perfect registration between layers, critical for multi-layer PCB production.

Applications in PCB Manufacturing:

  • Inner Layer Processing: Creating circuit patterns on individual PCB layers with precision up to 50μm
  • Outer Layer Imaging: Transferring patterns to outer copper layers with ±5μm accuracy
  • Solder Mask Application: Applying protective coatings with precise openings for components
  • Legend Printing: Adding component identification markings with high resolution
  • Flexible Circuits: Specialized exposure for flexible PCB materials requiring specific wavelength control

Applications in Metal etching & printing:

  • Decorative Surface Patterning: Transfers intricate designs onto jewelry, cutlery, and luxury goods through photoresist exposure before acid etching.
  • Artistic Metalwork: Projects detailed artwork onto copper, brass, or silver sheets for sculptures and architectural elements.
  • Precision Component Manufacturing: ACreates micro-patterns on surgical tools, aerospace parts, and watch components for functional etching.
  • filter mesh: Creates micro-patterns on metal sheet double side with high resolution.

Exposure machine working video: